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5 incredible benefits of Steel Plasma Cutting

Metal manufacturers and suppliers often offer a combination of metal cutting and bending
services for the best results. When we talk about plasma cutting, let us understand what we
mean. The plasma cutter is the most popular tool in this industry for metal fabrication work
as it gives fine-tuned and precise results, which is very useful in the manufacturing of
customized metal products. The action of cutting is performed with the help of a plasma
torch. Gas is sent at a very high speed. The gas passes through a nozzle and, with the help of
an electrical arc, the metal melts. Compressed air is used to blow away the metal that is
melted.

1. Easy to use: Tool which comes with simple instructions and gives best results is always
welcome. The portability of plasma cutter makes it all time favourite with the metal
manufacturers. They can carry it wherever they want as per the demand of the work
and the project. So, if onsite cutting is required, it can also be done with ease.

2.. Precision cutting: The biggest advantage of plasma cutting technology is it has
precision cutting. This is also true that it requires the touch of an experienced hands
to get perfect cut but with plasma cutter, it is a cake walk to get angles, designs cut on
a metal sheet with exact precision.

3. Versatility: One cannot measure the versatility of the plasma cutter, with it, we can
cut different types of metal without much problem. With the help of electric arc, it
can cut any type of metal whether iron, aluminum, steel or copper or any other. It is
also considered to be cost-effective as well as energy-efficient option for cutting. In
fact, it can cut metal stacked on top of one another.

4. Fast Piercing: The speed at which plasma cutter can pierce and cut, is much better
than other cutting methodologies. There is no heating time required for preparing the
tool for cutting, so it makes it really faster and easier at the same time.

5. Low-cost maintenance: Wear and tear in the plasma cutter is much lower than other
tools. This brings down the cost considerably and also gives good results. It rarely
requires change or replacement and can work for years. This makes it value for money
with good return on investments both for the metal fabricators and the customers.

Besides, these five benefits of plasma cutting are also good for cutting metals fast as it brings
the time by one-fourth in compared to other techniques and helps in timely completion of
projects. This even brings down the cost of the total project as time is reduced with better
work quality.

Omni Steel Supply are professional metal fabricators and welders and offers services both for
commercial and residential purposes. They have different metal cutting and bending
technologies but they also consider plasma cutting, the best way to get the most effective
metal cutting results. If you are looking for a plasma cutter and would want more details, get
in touch with us today.

Steel for Residential Purposes

The home is an extension of you; it reflects your personality beyond the emotions attached
to each cornice and pillar of the house. It echoes your stories from the foundation of the
house to date; memories live here. When there is so much attachment to the house, then it
is obvious that you would think a lot before giving it a shape. To help you with your ideas,
today we have compiled a couple of things that can be done with steel metal sheets to enrich
the aesthetic beauty of the place of your dreams.

Steel is a strong metal, rust free, durable and weather resistant. It can withstand the
roughness of all types of climate conditions and still stay tall and robust. For all your concerns
related to security, longevity, beauty, maintenance, and design, it is probably an answer. It
can be molded, bent, shaped, modified, and reused. In addition to all this, environmentalists
also regard metal as a sustainable material and a good substitute for good old wooden
structures.

Some rare beauties made out of steel for your beautiful home:

1. Steel Gates: For ages, steel or iron gates have been common features. Many historical
monuments have gates with intricate designs and are standing strong to this date,
with little care to avoid wear and tear. You can either go for double door gates or
single gates with modular designs or archaic. Metal powers your visualization as they
can easily get the desired look and also provide security from theft and unhinged entry
to your premises.

2. Metal Fences: Steel, aluminum, or any other metal of your choice can be used for
fencing your property. You can check out designs and ask your local metal manufacturer

to give you the same look, or else you can also discuss ideas and get it
manufactured.

3. Stairs: The elegance of interiors can be enhanced with a diamond steel plate staircase.
They are not only skid proof and safe, but they look elegant. They are mostly used in
places where there is a chance of falling or risk for the elderly in the family. You would
often find it for ramp walking or for stairs. You can consider diamond steel plates for
the ramp in your garden, as it would be free of undue risks. Fire escape stairs are
mostly built of them.

4.. Shelves and corners: Aluminum or steel sheets can be put to use for making a corner
shelf for books or for the garden, where you can store your gardening tools and hose
pipes. They truly look nice when colored in bright red or any of your favorites.

5. Chairs: Whether you are looking for heavy fixed metal chairs or light weight for your
gardens, both are doable and can be installed by your metal manufacturer in NY,  Jamaica area.

 

Omni Steel Supply is a professional metal manufacturer and supplier. They can furnish all your
residential requirements and guide you. If you want to explore the world of steel or other
metals for your next residential project, get in touch with us today.

5 Common Defects of Metal Shearing Process

Metal fabrication is a niche area, and a perfect fabricated metal can be achieved when each process
from designing to cutting to molding to transportation to installation, is performed with care and
professionalism. Each stem requires diligence and understanding to avoid any damage to the metal
sheet or rolls or plates. Today, we have brought to you five common defects of metal shearing,
generally experienced by customers when they approach a non-experienced metal welder and
manufacturer. Since, this is a very important work in the metal fabrication work, so it available almost
everywhere and gives the most deformities if not executed with precision and right type of blades.

1. Deformity at the edge: Gap between the blades in the shearing machine is the real game
changer and can give imperfect edges. Deformity in the edges can be due to damaged blades
or wrong blade shear gap or could be because of improper pressure given for hold-downs. We
need to ensure, metal sheet or plate is placed properly, they do not move while releasing the
pressure. This would help in keeping your metal work away from deformed edges. If it
continues, then metal shearing machine needs to be replaced.

2. Bowing: During shearing process, many times metals bow down. This typically happens if
shearing is done on a thin, long and narrow strip. It mostly bows downwards, as metal
probably has not been able to take the stress of the process. This could be easily avoided by
checking the rake angle. By bringing down the rake angle, it can be checked and metal would
get the desired shape

3. Burring of Edges: Now what does burred edge imply? If the blade gap is incorrect or blade is
dull, this could be the most common issue with metal shearing process whether in NY, Jamaica
or Queens or worldwide. Depending upon the thickness and type of the metal, the distance
of the lower and the upper blade has to be adjusted for keeping the metal from having burred
edges. Consulting an expert would be a good choice here.

4. Cambering: Another very common problem that often happen with metal shearing work. This
happens when the metal that is being sheared leaves the sheet in the horizontal direction and
does not twist. This could be taken care off simply by checking the rake angle of the shearing
machine. A little adjustment would do the trick.

5. Twist: This is an outcome either because of the characteristics of the metal or could be
because rake angle was more than necessary. By minimizing the rake angle, it can be avoided.

Metal Shearing is a very technical process and requires the complete understanding of the work. It is
important to know the properties of the metal for the best result and for achieving a client’s trust.

Omni Steel Supply, is a metal manufacturer and experience in the metal shearing work. If you are
interested in metal fabrication for your upcoming project, drop a message for us. We would be happy
to assist you in your journey of metal works.

 

Common Problems during Metal Plate Fabrication

Metal fabrication is a niche field and requires workmanship along with industry experience. Steel
fabrication as a process and a project is not an expensive thing, but resolution of even a small issue
can make the whole assignment costly and time-consuming. However, certain issues or if there is an
understanding of the subject, can be addressed upfront and avoided for the success of the end
product. Omni Steel Supply team has worked on several projects across the industry and some of the
real challenges which could have been pull-backs and could have increased the time-frame are—

• Communication—There are many tangible issues, but key to all is good communication
between the team members working on a project. Enterprise integration which is achievable
by seamless sharing of data about a project ensures success of each project in hand. When
experiences, work difficulties, project challenges, ideas, designs and client expectations are
shared with all the members, result is definitely going to be the best.
• Precision Planning—Project detailing, inclusive of workmanship for each stage is a nonnegotiable aspect. If planned to the core, it is easy to anticipate problems and it can be
handled before the issue really hits.

The above two problems are termed as stem issues, as they are the building blocks of any successful
and a quality end product. If a metal manufacturer is aware of these, half of the battle is won and
realization of the project within a given budget and time frame becomes a reality. Besides these, some
other problems that crop up during steel fabrication or customization could be,

• Scratches can be cause of concern, as external damage to metal sheet can lead to corrosion
and rust. This has to be avoided and should not be compromised in the process of reaching
the desired designs. Fabricators usually estimate such issues can take proper steps to protect
the sheet from any kind of external damages.
• Metal has strong flexibility and elasticity, sometimes it springs back after bending. Fabricators
ensure that a little more than the required needs to be done to achieve the required design
for the project. Bending, welding and punching are tricky process and should be handled with
utmost precision and diligence.
• Metal work is a game of temperature. The flow of heat varies with the type of metal and it
must be controlled in accordance to avoid any deformity. Metal fabrication is an art that
includes attention, detailing, planning and designing.
• Success of Structural Steel Fabrication projects is a lot dependent on the equipment. For
fabrication work, we need right type of equipment and workmanship to handle them. These
only can ensure clarity and high quality of the project.

Omni Steel Supply offers metal fabrication work in and around Jamaica, NY. With our extensive
knowledge about the field, we guarantee quality work. We are one stop shop for all your metal-related
work from inception to completion of the project. We even cater to remote orders. For more details,
you can reach out to us, by filling the website form in contact page.

Steel Safety Day – Focus on Working at Heights!

Set up in the year 2014, Steel Safety Day is celebrated on 28 April every year since then. The day
coincides with the International Labor Organization’s World Day for Safety and Health at Work. It was
essentially recognized to spread awareness for five main reasons of incidents and to ensure there is
enough safety norms followed across the steel industry world over.

The five major concerns of safety incidents are—

1. Machinery Safety, 2. Working at heights, 3. Falling Objects, 4. On-Site Traffic and 5. Process Safety Incidents

To commemorate the day, each year a theme is decided based on the five causes of safety incidents.
It can either be one of the cause or something related, this is done to bring the focus on serious safety
concerns related to the steel and metal industry. This year the theme is working at heights, the idea
behind selecting any of the issue is to highlight the rising threats and how these should be addressed.
It is certainly a rising issue among the manufacturers as they are often worried about health of their
engineers and staffs working onsite.
Omni Steel Supply, which is one of the leading manufacturer and distributor of high quality, strong
and attractive steel and stainless steel, take deep interest in the safety of its work-force. They have a
very detailed safety protocol for those working at heights. In fact, they are very particular about both
their workers and people passing through the construction sites. They believe in safeguarding lives is
the most important work of humanity and thus ensure, pedestrians are well informed and proper
precaution structure is in place.

Structural or fabricated metal and steel works are in great demand. The work of the fabricated steel
designs is done in the warehouse, but installation is at on-site. These require handling of nuts and
bolts to secure the frame that is going to be installed. Since, the company had been in the industry for
quite some time, they take enough precautionary measures needed for the management of tools from
falling down or hurting the workers or the people passing-by.
Now, when we talk about working on heights, the theme of the world steel day, Omni Steel believes
in taking following measures—

• They provide their staff with proper uniform, which can protect them from getting hurt
• Necessary rescue guidelines, like providing net to secure the health of the workers
• Helmets, gloves, boots, glasses for eyes
• They also check for any health issues when an employee has to ascend height for
accomplishing a task.
• They provide state-of-the-art equipment with modern safety trainings.
• Special measures are taken when workers are working in the harshest weather condition

Omni Steel Supply has been the most trusted in US for the work they have done and the way they deal
with their employees. Along with achieving deadlines, meeting customer satisfaction, providing best
designs, and smooth delivery and customer service, they also guarantee safety of their workers
whether working at heights or working in difficult conditions or any other challenges of work. They
are here because they care!

Five benefits of Structural Steel in Construction

Structural Steel or fabricated steel has changed the construction landscape by bringing
novelty and futuristic style to any edifice or structure. The ease with which steel can be
fabricated increases its scope and utility. From commercial buildings to bridges to car bodies
to airplanes to residential complexes to interior decoration. It has shown its mettle quite
literally. The biggest boon of using steel for construction, it has distinguished endurance
towards natural calamities, which makes it dearer for manufacturers and architects.


Benefits of Structural Steel

1. Brings down construction cost: Since, steel comes prefabricated, it brings down
both time and overall cost involved in the construction process. Labor cost also
gets reduced, this definitely is a big plus point when considering steel for
construction.


2. Construction quality improves: With much of the intricate work required for
construction purposes done at the warehouse, quality of construction improves.
Before steel goes under hammer and nuts, the 3-D model of the design is
evaluated and discussed at several levels, this reduces the chance of errors and
gives the desired feel to the project. Even the steel manufacturers maintain the
quality and tries to achieve the perfect finish.


3. Safety: This is probably the greatest feature of steel. It is non-combustible, high
on strength, great endurance for natural calamities, termite and rust free; steel
becomes the instant favorite. It has all the traits required for construction. Even
the construction work is done in a controlled area, which reduces chances of
accidents.
4. Resilience: An interesting feature of buildings made out of steel is it does not
vibrate during movements, or machine works and make for peaceful living in
buildings. Repair and maintenance works are also not cumbersome or herculean.
They can withstand distortion or buckling even under heavy loads.

conservatory omni steel supply
5. Sustainable: Steel is sustainable and an eco-friendly material. It can be used as
many times as one wants. It will retain its initial qualities and would give the same
result everytime. It is not an exhaustible resource like wood, and it gives solid
foundation to any project. In all ways, steel is a remarkable material for
construction and a lot of work is undertaken and is even possible due to steel. It
has been in use since ages but in recent times, its popularity has multiplied,
making it the most desired material.

Omni Steel Supply is a professional manufacturer and dealer of steel and other metals. We
provide structural and fabricated steel. We have our own warehouse, where we mold, cut,
repair, and make the designs as per the requirement of a project. We even take remote orders
and have the finest transportation facility to anywhere in NY, Jamaica, Queens, and other neighboring
areas. If you have steel or aluminum or any other metal requirement, you can get in touch with us
for a detailed discussion. Our engineers and staff can guide you about steel and its alloy and help
you with the selection of the best material for your upcoming projects.

5 Advantages of Metal Shearing

Use of sustainable material for work is the call of the day. Every project whether commercial
or residential looks for ways to be eco-friendly, ranging from farming to construction to
tourism. For construction, metal is considered as a sustainable material and many
architectural designs besides motor body parts, engines have metals as their prominent part.
The finest quality of metal is, even after undergoing several recycling processes, it doesn’t
lose its inherent qualities and remains as strong as ever. To ensure steel or aluminum or
copper or brass or bronze retain their features, we need to be careful during cutting process.
We must select the procedure, which gives the best result with absolutely no loss.
Talking in the same lines, today, we will discuss a little bit about Metal Shearing Process, it
cuts in straight-line, without melting or burning a metal. It gives phenomenal results while
working for softer metals as brass, aluminum, or steel. It gives faster result than any other
processes and it is both cheap and easy to work.
For considering Metal Shearing process, it is best to evaluate the advantages, so one can make
an informed decision about their upcoming project.

5 Advantages of Metal Shearing

1. It gives a very clean cut and helps in getting straight line while cutting a metal sheet.
2. In comparison with torch cutting, it provides straight edge.
3. It is mostly regarded a favorable option for getting simple shapes, as we can mount it
at an angle. So, at a low cost, it can provide several small parts from a big coil, in one
single go.
4. The biggest benefit of metal shearing is, it works with minimal or at times almost
without any loss of material, which reduces waste and gives high returns.
5. Also, this process is recommended for any kind of diameter and turns out to be a costeffective method.

Steel shearing

Methodology of Metal Shearing Process

You might wonder, how metal shearing is done that it is able to give straight line cuts. This is
because, metal is held at a place with hold-downs. It fixes the metal, now the metal is cut by
a squaring arm which has a scale and a back gauge. For different shapes, angles are used and
the blade gap can be adjusted as per the thickness of the metal.
Omni Steel Supply is a professional manufacturer and supplier of metal and metal works. We
have all types of metals and of different thickness. You can connect with us for your
requirement as per your project. We even offer finest metal shearing process, done by
experts. We also take remote orders and can deliver in areas near NY, Jamaica and others. If
you have metal work and looking for suggestions and quality, get in touch with us by filling
the form below. Our executive will hear you, guide you, tell you about the options and help
you in completing the project on time with the best material and service and at the most
reasonable cost.

For online and remote orders, reach out to us at 👇
+1 (718) 523-5400

Why Steel is used in Construction Industry?

Steel has a huge market share and is continuing to grow steadfastly. Across the globe, it is
increasingly being used by the construction industry, whether it is for building the frame or
for interiors or for roofing or for lawn upkeep. You would notice how it has captured the
market and adding aesthetic value as well.
Without doubt, it is pretty evident steel has good market because it is strong, durable,
resistant to natural disasters as hurricanes, tornadoes etc. and is sustainable. Yes, steel retains
its features even after undergoing several recycling processes. Also, one of the hidden or we
can term implicit advantages of using steel is during natural disasters, a building could bargain
better deals from insurance companies as steel is a durable material.

At Omni Steel Supply, we are listing some of the immediate advantages of steel in the
construction, which is helping in its popularity.


• Sustainability: Steel is a reusable material and it holds on to its qualities even after
several uses and recycle. This makes it the most desired substance in the present global
warming crisis.
• Speeds up the construction: Steel framework is manufactured in the warehouse, in
other words it is prefabricated and only assembling and installation work is done at
the site. It speeds up construction work and does away with any clutter on work sites.

steel frame

• Innovation: It is simpler to create innovative designs with steel or any metal. All
designing work with the help of high-end software, which makes working really
smooth. Each dimension, angles, 3D panning of the design, are worked out before the
final work commences. This gives scope to change and adapt as one realizes various
difficulties.

 

structural steel NY
structural steel

• Safety: Prefabricated steel works and pre-decided lifting areas make it easy and at the
same time bring safety for the workers. The industry is known for taking good safety
measures, which makes working really fast.
• Worth every penny: Steel is regarded as value for money material as without loss of
material, it can be used many times
• Robust and ductile: Since, it has great resistance power, it responds to carrying of load
with ease and do not crumble under pressure.
• Architectural flexibility: Steel is versatile material, and this very feature gives
architects pleasure of realizing their ideas without much ado. Even steel sculptures
can be created with the help of steel and its alloy.
• Onsite configuration gives ease in adaptability: Since steel is assembled on the site, so
it is easy to adapt to any required changes regarding the assembling.
• Weight: It is a light weight material, so delivery and installation is not much of a
botheration. In fact, it is a common thing that more floors are added when there is a
requirement.
Omni Steel Supply, is a professional manufacturer and dealer of steel and other metals
required for construction industry. If you want good quality steel for your next project and
looking for understanding of its alloys or configurations, then fill the form below and we
would get in touch with you. We will deal with remote orders.

Types of Steel Staircase

Stairs are known to add an extra bit of elegance in architectural style of our house. If adds a sense of
privacy to private homes, then it gives a practical approach for commercial buildings. Steel staircase
can be fabricated and given the desired style to complement the interior or exterior of the façade.
There are several factors which have contributed to the popularity of steel staircase, be it concrete
filled metal pan staircase to spiral to straight designs. Let’s us get little deeper on types of steel
staircase for enriching the beauty of your home or your next commercial complex.

1. Spiral Staircase: If you are in search of ornamental staircase with designer railings and
carvings, spiral stairs can give you all, even if there is not much space. These kinds are best
known to make the most out of space and still add a touch of beauty and elegance to the
whole ambience.

Steel Spiral Staircase

2. Concrete-filled Metal Pan Stairs: It carries its own individual look and feel, promising to be
more comfortable and workable, especially where industries are involved. It also makes a
promising staircase for residential places, complementing the whole place with complete
ease.


3. Curved Staircase: It is a great option when you do not want straight staircase, and looking
something with smoother edge, soft on style and gives comfort at the same time. Each tread
is carved out at an angle and not built on right angles.

curved steel stair pan
4. Perforated Staircase: Easy to maintain, sturdy, fabricated and an excellent choice both for
interior and your exterior space. These types of stairs are also known for their safety measures
and it suits perfectly. It is used both for interior and exteriors purposes.

diamond plate anti-slip stair treads
diamond plate anti-slip stair treads

5. Escape Stairs: As escape stairs, metals are regarded as the best choice as they are mostly
outside a home or a small apartment or commercial complexes. Since, they can withstand all
types of weather condition, do not rust, so they make a great choice all the time

Roof access and fire escape ladders

metal stairs NY
Metal Stairs NY

In recent times, demand for metal stairs have risen as they are comfortable, durable, malleable and
designer friendly. Whether, you use metal for stairs from scrapes or take a new metal sheet, metal do
not loose their basis characteristics. They are forever strong, can bear harshness and still stay strong
for year at end, unless you are tired of the looks and wants to own something new.

steel pans
Staircase

Omni Steel Supply deals with all forms of staircase and can guide about basic difference in the types
of metal and which is the best choice for your project. If you want to know more about metal stairs
and fabrication, you can reach out to us and our experts would guide you about everything.

We even take remote orders and serve all of NY and the neighboring areas, we have smooth delivery
of material on the site and installation is very fast after the approval of designs. We have been serving
metal requirements for many years and completely understand the requirements of our client. Call us
today for free quote.

Steel stair pans NY

Diamond Plate Stair

Steel Plasma Cutting Process

Plasma is an ionized gas, which when passed in a controlled stream can cut metal of any thickness and
density. The pressurized gas can either be nitrogen, oxygen or argon or can be any other, the idea is
gas has to pass via a spark, and should give out a controlled stream of plasma. A plasma torch can
instantly touch 40,000 F, and gives the convenience of penetrating through almost all types of heavy and
thick materials. For this reason, it is preferred over several other cutting processes but we must mention
here, cutting process entirely depends on the type of work. In some projects, laser cutting or drilling
or grinding or water jet could be much more effective. It is recommended before opting for the metal cutting
process, it is best to consult an expert.
Why Plasma Cutting for metals? Let us divide this section into three parts for a better understanding of the process, first plasma
components, then the form of plasma cutting, and finally the reason for using the process.


1. Plasma Components: The said system has three basic components for cutting, it is these which
help in controlling the release of pressurized gas and control the cutting work. Power Supply,
the temperature control ensures plasma arc is functioning properly. Then, there’s Arc Starting
Console, that is helpful in streaming the spark that passes from the plasma torch. The third
component is the Plasma Torch, which does the work of cutting with precision and also cooling of
the metals.

2. Forms of Plasma Cutting: Broadly, plasma cutting can be segregated into two sections—
Precision and Conventional. The names are self-explanatory, a precision methodology is
instrumental when the aim is to achieve precise work and the arc design is determined by the
nature of the work. Whereas, the conventional method is effective when precision work is not a
necessity and tolerance point of the metal is low. Choice of plasma cutting forms solely
depends upon the type of the metal and requirement of a project.

3. Reason for using Plasma Methodology: The main reasons which play a big role in our decision
is cost and the time. Plasma, as such gives efficient work in lesser time and also brings down
the cost. The other factor, important to consider is the thickness of the metal. With
advancements in plasma steel cutting technology, a lot of projects can be completed in less
time, and goal is reached within the budget. It is overall regarded as more practical and result-oriented cutting technology over others.

Omni Steel Supply deals in the plasma steel cutting process and we have used this for the completion of
several of our projects. If you seek more information on it or require further clarity on the process, we
are only a call away. You can ask as many questions as you want for your next steel projects and create
beautiful steel products. We deal in all kinds of metal cutting works and can handle both big and small
projects for commercial and residential sectors.

Fill up the form below, to get a call from us!

https://www.omnisteelsupply.com/contact-us/