Tag Archives: Metal Shearing

Different types of Metal Fabrication

Metal Fabrication or customization is in great demand for construction purposes. From ringing in an archaic look to bringing a modern style for a corner, fabricated metal has brought a wide range of options. Big metal architectural wonders are one of the greatest advantages fabricating metals of different grades and types. Each design is unique and requires specific kind of metal for getting the desired results. Along with specification of metal, it is also the types of fabrication which helps in reaching the goal. Fabrication of metal can be done by punching, cutting, shearing, welding, forming, and stamping etc. There are many and only a pro metal fabricator can brief you about the type of fabrication process that would be required for your project.

One important function of metal fabrication that must be understood here, is metal fabrication can be used to bring out the end result or it can be used for manufacturing a small piece of design, which could be a part of bigger architectural model. Let us begin with the simplest fabrication procedure—

  • Cutting: It could be seen as the first step of the beginning of the bigger project or thing. And it could be performed on all types of metals as in copper, aluminum, steel, brass etc. With several technological advancements, metal cutting which was earlier done by sawing, is now administered by computerized cutters.
  • Punching: Punch is mostly used for creating holes for design purposes for completing a work. Depending on the nature of the work, punching can be either done manually or with the use of machines. It can be used for executing simple or complex work.
  • Welding: It is the most common type of fabrication process. It is used for joining together several different sizes of metal pieces to form one piece or for achieving designing wonders. Welding can be further segregated into spot welding, MIG or TIG Welding, Arc Welding and more. You can always discuss with your metal fabricator about welding to get the best piece of art for your interiors or for the construction of exterior part of the house or the commercial structures or figures.
  • Shearing: Metal shearing is the work of experts and requires right type of tools as blades are place one above and the other under the metal to get one straight cut. It is a very specialized work and only a professional metal manufacturer who have perfect set of tools can deliver this work. It is basically used to get rid of extra material from the metals of any kinds.
  • Stamping: This method is essentially used for indentation and do not make a hole like punching. The process can be used for carving shapes, figures or letters on a metal plate. A very useful technique for creating artistic designs on metal sheets.

Omni Steel Supply is a professional manufacturer and fabricator for New York and the neighboring areas. They offer all types of fabrication processes and can help you in finishing your project on time. If you wish to know more about the fabrication process and how it can work out for a project, give us a shout out by filling the form below.

5 Common Defects of Metal Shearing Process

Metal fabrication is a niche area, and a perfect fabricated metal can be achieved when each process
from designing to cutting to molding to transportation to installation, is performed with care and
professionalism. Each stem requires diligence and understanding to avoid any damage to the metal
sheet or rolls or plates. Today, we have brought to you five common defects of metal shearing,
generally experienced by customers when they approach a non-experienced metal welder and
manufacturer. Since, this is a very important work in the metal fabrication work, so it available almost
everywhere and gives the most deformities if not executed with precision and right type of blades.

1. Deformity at the edge: Gap between the blades in the shearing machine is the real game
changer and can give imperfect edges. Deformity in the edges can be due to damaged blades
or wrong blade shear gap or could be because of improper pressure given for hold-downs. We
need to ensure, metal sheet or plate is placed properly, they do not move while releasing the
pressure. This would help in keeping your metal work away from deformed edges. If it
continues, then metal shearing machine needs to be replaced.

2. Bowing: During shearing process, many times metals bow down. This typically happens if
shearing is done on a thin, long and narrow strip. It mostly bows downwards, as metal
probably has not been able to take the stress of the process. This could be easily avoided by
checking the rake angle. By bringing down the rake angle, it can be checked and metal would
get the desired shape

3. Burring of Edges: Now what does burred edge imply? If the blade gap is incorrect or blade is
dull, this could be the most common issue with metal shearing process whether in NY, Jamaica
or Queens or worldwide. Depending upon the thickness and type of the metal, the distance
of the lower and the upper blade has to be adjusted for keeping the metal from having burred
edges. Consulting an expert would be a good choice here.

4. Cambering: Another very common problem that often happen with metal shearing work. This
happens when the metal that is being sheared leaves the sheet in the horizontal direction and
does not twist. This could be taken care off simply by checking the rake angle of the shearing
machine. A little adjustment would do the trick.

5. Twist: This is an outcome either because of the characteristics of the metal or could be
because rake angle was more than necessary. By minimizing the rake angle, it can be avoided.

Metal Shearing is a very technical process and requires the complete understanding of the work. It is
important to know the properties of the metal for the best result and for achieving a client’s trust.

Omni Steel Supply, is a metal manufacturer and experience in the metal shearing work. If you are
interested in metal fabrication for your upcoming project, drop a message for us. We would be happy
to assist you in your journey of metal works.

 

5 Advantages of Metal Shearing

Use of sustainable material for work is the call of the day. Every project whether commercial
or residential looks for ways to be eco-friendly, ranging from farming to construction to
tourism. For construction, metal is considered as a sustainable material and many
architectural designs besides motor body parts, engines have metals as their prominent part.
The finest quality of metal is, even after undergoing several recycling processes, it doesn’t
lose its inherent qualities and remains as strong as ever. To ensure steel or aluminum or
copper or brass or bronze retain their features, we need to be careful during cutting process.
We must select the procedure, which gives the best result with absolutely no loss.
Talking in the same lines, today, we will discuss a little bit about Metal Shearing Process, it
cuts in straight-line, without melting or burning a metal. It gives phenomenal results while
working for softer metals as brass, aluminum, or steel. It gives faster result than any other
processes and it is both cheap and easy to work.
For considering Metal Shearing process, it is best to evaluate the advantages, so one can make
an informed decision about their upcoming project.

5 Advantages of Metal Shearing

1. It gives a very clean cut and helps in getting straight line while cutting a metal sheet.
2. In comparison with torch cutting, it provides straight edge.
3. It is mostly regarded a favorable option for getting simple shapes, as we can mount it
at an angle. So, at a low cost, it can provide several small parts from a big coil, in one
single go.
4. The biggest benefit of metal shearing is, it works with minimal or at times almost
without any loss of material, which reduces waste and gives high returns.
5. Also, this process is recommended for any kind of diameter and turns out to be a costeffective method.

Steel shearing

Methodology of Metal Shearing Process

You might wonder, how metal shearing is done that it is able to give straight line cuts. This is
because, metal is held at a place with hold-downs. It fixes the metal, now the metal is cut by
a squaring arm which has a scale and a back gauge. For different shapes, angles are used and
the blade gap can be adjusted as per the thickness of the metal.
Omni Steel Supply is a professional manufacturer and supplier of metal and metal works. We
have all types of metals and of different thickness. You can connect with us for your
requirement as per your project. We even offer finest metal shearing process, done by
experts. We also take remote orders and can deliver in areas near NY, Jamaica and others. If
you have metal work and looking for suggestions and quality, get in touch with us by filling
the form below. Our executive will hear you, guide you, tell you about the options and help
you in completing the project on time with the best material and service and at the most
reasonable cost.

For online and remote orders, reach out to us at 👇
+1 (718) 523-5400