Tag Archives: Metal Fabrication

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Different Types of Metal Bending

Metal bending is a fundamental process in the field of metalworking, essential for creating a wide range of products, from simple brackets to intricate artistic sculptures. Understanding the various types of metal bending, the metals that can be bent, the tools involved, and the benefits of this technique can provide valuable insights into the world of metal fabrication.

  1. What is Metal Bending?

Metal bending is the process of reshaping metal sheets or bars into specific angles, curves, or shapes. It involves applying force to the material, causing it to deform without causing cracks or fractures. The ability to bend metal is crucial in manufacturing industries, construction, automotive, and even in artistic endeavors.

  1. Bendable/Formable Metals

Not all metals are equally bendable. Some metals possess the necessary properties to be easily formed, while others are more challenging to work with. The most commonly bendable metals include:

– Aluminum: Aluminum is known for its excellent formability, making it a popular choice for bending in various industries, from automotive to aerospace.

– Copper: Copper is malleable and often used in electrical applications, where bending into precise shapes is crucial.

– Brass: Brass combines the malleability of copper with the corrosion resistance of zinc, making it suitable for decorative and functional purposes.

– Mild Steel: Mild steel can be bent with relative ease and is commonly used in construction and metal fabrication.

– Stainless Steel: While less malleable than mild steel, stainless steel can still be bent using specialized techniques and equipment.

  1. Different Types of Metal Bending

Several techniques are used for metal bending, each suited to specific applications:

– V-Bending: In this method, a V-shaped die and a punch are used to bend metal sheets. It is a highly precise technique often used for manufacturing brackets, enclosures, and other similar components.

– Press Brake Bending: Press brakes are versatile machines that can perform various bending operations, including air bending, coining, and bottoming. They are commonly used in the production of machine parts and architectural components.

– Roll Bending: Roll bending involves passing a metal sheet or bar between three rollers that apply pressure to create curves or cylinders. It is frequently used in the construction of tubes, pipes, and rounded profiles.

– Tube Bending: As the name suggests, this method is specifically designed for bending tubes and pipes, commonly used in industries like plumbing, HVAC, and automotive.

  1. Tools for Bending

The tools used for metal bending depend on the specific technique employed. Common tools include press brakes, rollers, tube bending machines, and hydraulic or mechanical benders. The choice of tool depends on the material, the desired bend radius, and the precision required.

  1. Benefits of Metal Bending
Metal bending offers numerous advantages:

– Design Flexibility: Metal bending allows for the creation of complex shapes and designs that would be difficult or impossible to achieve through other methods.

– Strength and Durability: Bending does not weaken the material as cutting might, making it suitable for applications that require strength and durability.

– Cost Efficiency: Bending can often reduce the need for welding or other joining methods, which can be time-consuming and costly.

  1. Tips for Forming Metal

Achieving high-quality metal bends requires skill and knowledge. Here are some essential tips for successful metal forming:

– Ensure the material is at the appropriate temperature, as metals can become brittle when cold.

– Use lubricants to reduce friction and prevent scratching or marring of the metal surface.

– Properly secure the workpiece to prevent it from slipping or moving during the bending process.

– Follow safety procedures and use appropriate personal protective equipment when working with metal.

In conclusion, understanding the different types of metal bending, the metals that can be bent, the tools involved, and the benefits of this process are crucial for anyone involved in metal fabrication. Metal bending is a versatile and essential technique, with applications ranging from manufacturing to artistic expression, making it a valuable skill in various industries.

Hardware, Metal Fabrication

Aluminum Diamond Plates and Steel Fabrication in New York: A Comprehensive Guide

New York is a bustling metropolis with a diverse range of industries and a high demand for metal fabrication services. From construction and manufacturing to transportation and logistics, the state of New York relies on the strength and durability of steel and aluminum to keep its infrastructure running smoothly.

One of the most popular materials for metal fabrication in New York is aluminum diamond plates. These plates are made from a durable and lightweight aluminum alloy that is resistant to corrosion and wear. They are often used in construction, transportation, and manufacturing applications due to their strength and durability. In New York, aluminum diamond plates are commonly used for flooring, stair treads, and loading docks.

Another popular material for metal fabrication in New York is steel. Steel is a strong and durable metal that is often used in construction, transportation, and manufacturing applications. Steel angles, for example, are a common structural shape that is used in construction, transportation, and manufacturing applications. They are often used to reinforce structures and provide support. In New York, steel angles are commonly used in the construction of bridges, buildings, and other structures.

Steel drilling is another important aspect of metal fabrication in New York. Steel drilling is the process of making holes in steel using a drill press or CNC machine. This process is essential for many constructions, transportation, and manufacturing applications. In New York, steel drilling is commonly used in the construction of buildings, bridges, and other structures.

Custom metal fabrication is also a popular service in New York. This process involves creating custom-made metal products to meet the specific needs of a customer. These products can be made from a variety of materials, including steel, aluminum, and other metals. In New York, custom metal fabrication is commonly used in the construction, transportation, and manufacturing industries.

Overall, aluminum diamond plates and steel fabrication are essential for the success of many industries in New York. From construction and transportation to manufacturing and logistics, the strength and durability of these materials are crucial for the state’s infrastructure. With steel drilling, custom metal fabrication, and a wide range of steel shapes and aluminum alloys, New York’s metal fabrication industry is well-equipped to meet the demands of its diverse range of industries.

Metal Fabrication for Commercial Purposes

Whenever we talk about metal fabrication for commercial purposes, there’s only singular image that forms in our mind and it is of aircraft or automobile or bridges etc. Whereas metal has wider usage and serves various objectives. Metal has become a material of utility and complements almost all the industries and businesses with fine finish and design. A professional metal manufacturer and supplier can create miracles and provide the best of products. Some excellent piece of metal fabricated works for different fields can range from fancy nails to a big monument. Let us take an overview on what all can be made out of metals and for different industries as well as for residential usages.

  • For Restaurants: For an everlasting and budget friendly kitchen shelves in restaurants, consider steel. It not only gives strong and solid storage space and working table, it is a value for money deal. It is a reusable material, retains strength, can withstand temperature variations, easy in maintenance and gives scope for designing as per requirement. In addition to that, now there are different grades of metal available in the market, which has different features and can be selected on the basis of the work.
Steel Storage system
Steel Storage system
  • Cellar Door: Metals like aluminum can be used for creating cellar door for restaurants or for those who are in the wine making business. These doors are solid and can be of great use.

  • For security: Metals can be customized as window guards, which can be simple ones or something which can hold flower pots or anything else but would not let it crumble with weather change and provides ample security.

  • For medical field: Furniture in hospitals are mostly made of steel, right from table, chairs to surgery table to trolley carrying tools to stretchers. The real purpose of fabrication of metal is in here, a place which caters to people’s health and recovery.

    Neonatal Cribs
    Neonatal Cribs
  • For schools: Even in schools, colorful cabinets, several climbing toys in the play area are of steel as they last longer and are safe to use with little kids. It can be made colorful to attract kids and enjoy life.

  • For fencing: Fabrication of metal is mostly and greatly used for ornamental fences and even sober ones. They are designed to provide security and to provide aesthetic richness to the whole place. It has its own aura and enhances the beauty.
metal fence NY

Metal has life, if maintained properly it can stay in the same way for many years and can also be reused as and when required. The most attractive feature of metal is it doesn’t lose its qualities even after years of usage and can be rebound if required with the help of a metal manufacturer.

Omni Steel Supply is a professional metal manufacturer and supplier. They serve to all the industries and have metal experts who can help you in realizing the usage of metal. They even take remote orders and if someone is interested, they can visit the ware house. For more information on metals, get in touch by filling the form below.

Importance of drilling in Metal Fabrication Work

Drilling on a metal or a steel plate is not an easy affair. It is surely not one of the DIYworks, and to consider it so, would be a bit ambitious thought as metal drilling requires trained and specialized hands to get the hole of the right measurement and size. Metal fabrication is essentially a customized assignment, each step is defined and calculated including the drilling process, which is a part of the metal fabrication. It is a technique wherein, a round hole is cut into the metal for different purposes. As per requirement of an ornamental metal work speed, force, size, depth etc. of drilling is maneuvered and adjusted.

Why drilling can’t be done at home?

Drilling is a specialized work, even making a small hole requires a vigilant eye and knowledge. A small size can be easily made a big one, but option for reversing the process is not available if the hole gets bigger than the required size. Also, drilling machine creates a lot of friction, controlling the tool can be a challenge for someone who has not done before or have no working experience. Taking help from the reliable sources is half work over.

Whom to approach for drilling work?

Both small and big metal manufacturers or fabricators offer drilling work. They have know-how and all necessary tools for delivering the work on time and as per requirement. They can even suggest the type of process that should be used if they are briefed about the purpose for drilling. There are various ways by which drilling can be done.

Drilling for ornamental need

Circular cuts in metal projects as stairways, gates, railings, chairs or benches, shelves are common sights. Cuts of various dimensions adorn many ornamental metal products. They enhance designs and bring a touch of modernism. Round cuts are very popular among fancy and decorative lamp shades. There are several functional and decorative uses of drilling in modern day construction, and demand for drilling engineers are increasing recently. Metal is the most common form of material used in the construction industry. Whether it is for commercial or residential purpose, demand is escalating and world is gradually accepting the world of steel and metal types as they are environment friendly, they can be recycled and at the same time both economical and aesthetic appeal.

Omni Steel Supply is a professional metal manufacturers and fabricators, they offer metal consultancy via online and offline medium. All through pandemic, they followed protocol and continued with their work while maintaining the health of the people involved in manufacturing, designing, executing and delivering the end product. They are one stop shop for all of your metal related work, which include providing options for types of metal sheets.

5 ways to optimize metal fabricating operation

There’s always a discussion on what can a metal fabricator achieve for a cliente and how the industry is growing at a rapid pace. From small nail to complete kitchen to bridges to monuments, metal has made its presence felt everywhere. The industry is so deep and full of opportunities, to explore and build a good reputation as a metal fabricator, metal manufacturers should be open to the idea of experiment, stay disciplined, upgrade and stay aware. Let us see what are the 5 basic steps that a metal fabricator can do to expand its business and build a huge client base.

  1. Well-coordinated work flow: It is the responsibility of the management to understand the work flow from processes adopted to technology used to people involved in work to latest equipment to a client’s expectation. These might sound much expected requirement but many metal manufacturers do not adhere to even these and end up in delivering poor quality products.
  2. Identify errors & rectify: It is a competitive industry and demand for metal work is growing everyday. Thus, it is best to identify errors in the operation and execution of work and rectify it at the earliest to serve your client in the most effective way.
  3. API Integrated system to get organized: We are moving towards digital economy and business model. The most effective way to organize your business is through API (Application Program Interface), this would make it easy and simple to develop a seamless coordination from marketing to finance to operation to management. This ensures all are working on the same platform and makes it easy to clear picture of project delivery to a client.
  4. Upgrade & maintain tools: Most prominent feature of metal industry is to keep up with the latest tools and learn new techniques. This not only reduces cost, improves work quality and increases customer satisfaction. Maintenance and servicing are two paramount features of any industry. If there are frequent breaks, then it has a negative effect on the business. To prevent downtime, make a timeline for servicing of the machinery, it also avoids accidents.
  5. Maintain transparency: It is also important to maintain a transparency between the client and the operations to keep them informed. This builds trust between the client and metal manufacturers. When a customer knows the status of the project, they feel comfortable and rely on the service provider which eventually build a good long lasting relationship.

Omni Steel Supply is professional metal manufacturers and suppliers in NY and the neighboring areas. With their years of experience in the industry, they feel it is important to be passionate about your work and listen to your client. This helps in exploring new ideas and get satisfied customers. Moreover it brings a sense of fulfilment and achievement when you have a happy customer.

The company has grown and developed with time and shifted ways of working post pandemic for better delivery of work. To know more about metal works, you can get in touch by filling the form below

5 Famous Steel Monuments in the World

Whenever there is a mention of steel or stainless steel, the first thought which kicks our mind is kitchen utensils or equipment for medical purposes or auto parts. Metal has come a long way, since its discovery. Metal alloys have found their use and purpose in many things beyond our imagination, metal manufacturers are inundated with demands for rolling out customized metal wares to suit the style and idea of their customers. Here, we bring to you, five famous stainless-steel monuments and sculptors, standing tall and proving their metal with each passing day and time.

The Kelpies
The Kelpies

 

 

 

 

 

 

The Kelpies: The 30-metre-tall sculptures of horse-head highlighting kelpies, is a spectacular gateway at the eastern entrance of the Forth and Clyde canal, Scotland. It is located in The Helix, which is a new parkland developed to connect 16 communities I the Falkirk Council Area in Scotland. The sculptures symbolizing horse powered heritage of the country were completed in 2013.

The Louvre

The LouvreThe Louvre: The iconic Louvre Museum of Paris is said to be holding strong with 673 glass segments along with metal poles integrating 95 tons of steel and 105 tons of aluminum. One of the spectacular landmarks of Paris is there since 1988 and is one of the greatest tourist attractions places. It is one large glass and metal structure with a space frame designed by the Chinese-American architect I.M.Pei.

The Atomium

The Atomium: A landmark building of Brussels was constructed in 1958 for Brussels World’s Fair (Expo ’58), the 102 m tall monument is now a museum attracting tourists from across the world. The building has nine 18m diameter stainless steel spheres that are connected to form the shape of a unit cell of an iron crystal, that gets magnified by 165 billion times. An interesting place that houses lifts, stairs, escalators, and a restaurant as well.

Sibelius Monument
Sibelius Monument

Sibelius Monument: When you in the Töölö district in Helsinki, the capital of Finland, do make a short trip to Sibelius Park, where stands this beautiful monument. The monument was constructed by Eila Hiltunen and dedicated to the Finnish composer Jean Sibelius (1865-1957)

Cloud Gate
Cloud Gate

Cloud Gate: Owing to its shape, nicknamed as The Bean, Cloud Gate is carved out of 168 stainless steel plates and has zero visible seams. With its glowing exterior, the10 by 20 by 13 m tall monument is located at AT&T Plaza at Millennium Park, Chicago, Illinois. It has been sculpted by an Indian-born British designer Sir Anish Kapoor between 2004 and 2006.

These monuments are some examples of how metal is transforming in usage and has a long life. Customization of metal is no more a challenging thought or process, metal works have increased manifold.

Omni Steel Supply is a professional metal manufacturer and supplier, serving in and around New York. If you wish to know more about metal fabrication or related topics, you can get in touch with them for detail information on how to select metal, cost & time involved, execution and delivery of the project.

 

Metal Fabrication

Importance of Gradation in Metal Fabrication

Image

Steel is a common link between several materials and from different fields, going from transport to kitchen self to medical equipment to airplanes to roadways to many more. But with this commonality, there is also a very significant difference—the grade of the metal. For each product, metal grades vary and is directly related to the purpose of the product.

How do you make a wise decision about metal grades and how would you ensure the grade is going to work for your project? Mostly, a metal manufacturer helping you with the fabrication work, guides you about the type of the metal that should be considered for the project, yet we are aligning a few things that could help you in understanding about metal gradation and its functions.

Metal Fabrication

  • Strength vs Ductility vs Robustness: The hierarchy to be followed is strength, then ductility and finally comes robustness or toughness. Strength decides the stress the metal can take while undergoing manufacturing process and after that. Then ductility considers the flexibility of the metal grade and selection is based on it, finally comes robustness, which shows the power to take roughness of the weather and other factors. Metal gradation basically with the content of alloy in it, with respect to the project, quality of the metal can be decided.
  • Form and processing involved in metal fabrication: A metal undergoes different processing based on the requirement. Even the forms of metals are different like they are available in bars, tubes, sheets, plate and pipe, which mostly has to be altered as per application. The grading plays an important role and determines which type of cutting, drilling or machining will suit the metal form. A professional metal manufacturer would make you understand how much carbon or Sulphur or nickel content can influence a process and give the best quality work.
  • Selecting right type of metal: Depending on the region you are living say, if your project work is for NY, Jamaica or neighboring areas, then metal grade would be completely different from those required somewhere else. The environment and the climatic condition along with the purpose of the metal is equally relevant and has to be considered before making the selection of the metal. The right type would provide better resistance against corrosion and withering of metal and would retain the quality and strength for ages.
  • Cost: We all look for quality and the cost, we want pricing to fit our budget but there should not be any compromise on the quality along the way. This is possible when you are dealing with a steel and metal supplier, who understands the need and has an idea about the metal gradation. They can help you in the best selection.

Omni Steel Supply, is a professional metal supplier and manufacturer, offering end-to-end work to their customers. For any kind of metal fabrication work, they can provide complete information and offer state-of-art work which has both aesthetic value and is of high quality. They also offer remote services and can take orders online. For more information, get in touch with them today.

Importance of Gradation in Metal Fabrication

Steel is a common link between several materials and from different fields, going from transport to kitchen self to medical equipment to airplanes to roadways to many more. But with this commonality, there is also a very significant difference—the grade of the metal. For each product, metal grades vary and is directly related to the purpose of the product.

How do you make a wise decision about metal grades and how would you ensure the grade is going to work for your project? Mostly, a metal manufacturer helping you with the fabrication work, guides you about the type of the metal that should be considered for the project, yet we are aligning a few things that could help you in understanding about metal gradation and its functions.

  • Strength vs Ductility vs Robustness: The hierarchy to be followed is strength, then ductility and finally comes robustness or toughness. Strength decides the stress the metal can take while undergoing manufacturing process and after that. Then ductility considers the flexibility of the metal grade and selection is based on it, finally comes robustness, which shows the power to take roughness of the weather and other factors. Metal gradation basically with the content of alloy in it, with respect to the project, quality of the metal can be decided.
  • Form and processing involved in metal fabrication: A metal undergoes different processing based on the requirement. Even the forms of metals are different like they are available in bars, tubes, sheets, plate and pipe, which mostly has to be altered as per application. The grading plays an important role and determines which type of cutting, drilling or machining will suit the metal form. A professional metal manufacturer would make you understand how much carbon or Sulphur or nickel content can influence a process and give the best quality work.
  • Selecting right type of metal: Depending on the region you are living say, if your project work is for NY, Jamaica or neighboring areas, then metal grade would be completely different from those required somewhere else. The environment and the climatic condition along with the purpose of the metal is equally relevant and has to be considered before making the selection of the metal. The right type would provide better resistance against corrosion and withering of metal and would retain the quality and strength for ages.
  • Cost: We all look for quality and the cost, we want pricing to fit our budget but there should not be any compromise on the quality along the way. This is possible when you are dealing with a steel and metal supplier, who understands the need and has an idea about the metal gradation. They can help you in the best selection.

Omni Steel Supply, is a professional metal supplier and manufacturer, offering end-to-end work to their customers. For any kind of metal fabrication work, they can provide complete information and offer state-of-art work which has both aesthetic value and is of high quality. They also offer remote services and can take orders online. For more information, get in touch with them today.

5 Incredible Benefits of Steel Square Bars

Steel square bars are available in various sizes and dimensions for construction and other purposes. They are extensively used in the metal fabrication work owing to their tensile strength and hardness. A metal fabricator basically recommends square bars for frames, fences, brackets, trims of doors and windows, trailers and more. And proves to be of great utility in industrial projects. Strong bars are brought in use for construction purposes as buildings become very stable and can withstand any type of climatic conditions. Metal manufacturers usually suggest the type of square bars on the basis of project requirements.

steel bars

Some of the common benefits of Steel Square Bars

  1. Firmness: The firmness of metal square bars makes them very useful in industrial work where strong and durable material is required for manufacturing. One would often see their usage both in permanent and semi-permanent constructions. They stay in high demand for the automobile, etc.
  2. Versatility: When compared to other materials that are available for construction, this certainly stands out, owing to its sturdiness and malleability. These are considered very tough materials for any kind of light to heavy construction or fabrication works. In fact, metal fabricators can guide you about the sizes and other essential aspects of the bars on the basis of the work. Always remember not all types of square bars can be used any project, it has to be project specific to save both time and money.
  3. Toughness: Like all steel and metal, the bars are also very tough and can withstand any type of climatic condition, rather they are considered to be the best option for regions that come under high seismic zone. So, whether you are worried about earthquakes, cyclones or tsunamis, they can bear all without wincing.
  4. Easy to customize: Metal bars can be used for producing different shapes as per need. It is easy to mold, drill and produces several designs to suit your purpose. It is interesting to note that it can show the same efficiency in the furniture industry as in heavy metal work. Several types of nuts, fasteners and screws can be made out of square bars. They can increase the life of any end product and give it the desired strength.
  5. Cost-effective: The quality of metal bars and the work that these can give, make them highly recommended material. Their incredible features make them cost-effective as things made out of metal square bars can last for ages and is a good return on investment.

Omni Steel Supply is a professional manufacturer and supplier of different types of metals and can help you in all your projects requirements. They can provide you with the best quality metal square bars as per the demand of your project. If you are looking for quality stuff in NY, Jamaica or the neigboring areas, then get in touch with them today by simply filling the form below and they would be happy to assist you in your next project

steel bars

steel flat bars 

Please inquire if you need a different size and length, we do custom orders.
P. 718-523-5400
email: info@omnisteelsupply.com

 

5 Ways Automation has transformed Metal Fabrication

Freedom unleashes new meaning to mankind; automation of industry is one such proof. It has transformed the whole working environment and has increased the scope of work. Metal fabricators have also got a taste of robotics technology and working with AI. With demand for labor increasing in metal manufacturing industry, and the industry witnessing a dearth of good workers, metal manufacturers are exploring new ways to deliver quality and efficient work to their customers. With the help of technology, they have managed to work in close proximity with the industry and deliver extremely high-quality metal fabricated products. Today, we would see how automation has brought a significant change in the working and delivery module of metal fabrication.

  1. Ease of work for workers: Metal manufacturing requires high-skilled laborers, who are diligent and dedicated to work, as it requires precision in work, which leads to lot of strain in the laborers. Most of the high-risk jobs are nowaccomplished with the help of technological advancement, which ultimately reduces fatigue and strain in the workers. Robots are good support in finishing the mundane works as lifting, sorting, carrying of materials, which unnecessarily used to put pressure on the workers.
  2. Streamlining of data: With integration of apps and software, it has become simple to coordinate between the departments and get an idea on the work. Technology has given easy and fast access to records and work history for comparing project requirements and adding value to new projects. It also aids in identifying mistakes and avoiding them in the future, it improves the quality of work tremendously.
  3. Improves Efficiency:Robots do not get tired or bored, so it is obvious that the quality of work would be improved and much efficiently accomplished. Many tiring work which otherwise would have required a lot of time and energy, could be done at a faster speed, while human energy could be invested in performing more precision work like fabricating intricate designs, sharing inputs of metal sheets and its types for better work.
  4. Brings Safety:When majority of high-risk work is done by robots, safety for workers definitely improves. When metal fabricators employ AI-powered working technique, it is programmed to check on risks involved in machines. They improvise the safety features in the machines by alerting the management. Also, when the fatigue or strain is reduced, automatically safety in the working will improve.
  5. Brings Consistency: Automation brings consistency in the metal fabrication work as with programmed techniques, it is easy to achieve the desired outcome. Especially, those work where high precision is required, automation proves to be very useful. With proper programming, it is convenient to achieve the desired outcome. This is in fact one of the reasons why we are able to see better designs, intricate metal work and amazing architectural wonder from metals like steel, aluminum, iron etc.

Omni Steel Supply is a professional metal manufacturer who provides all kind of metal cutting, welding, molding and designing required for metal fabrication. To know more about their nature of work, get in touch today.