Tag Archives: metal fabrication work

Metal Fabrication

Importance of Gradation in Metal Fabrication

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Steel is a common link between several materials and from different fields, going from transport to kitchen self to medical equipment to airplanes to roadways to many more. But with this commonality, there is also a very significant difference—the grade of the metal. For each product, metal grades vary and is directly related to the purpose of the product.

How do you make a wise decision about metal grades and how would you ensure the grade is going to work for your project? Mostly, a metal manufacturer helping you with the fabrication work, guides you about the type of the metal that should be considered for the project, yet we are aligning a few things that could help you in understanding about metal gradation and its functions.

Metal Fabrication

  • Strength vs Ductility vs Robustness: The hierarchy to be followed is strength, then ductility and finally comes robustness or toughness. Strength decides the stress the metal can take while undergoing manufacturing process and after that. Then ductility considers the flexibility of the metal grade and selection is based on it, finally comes robustness, which shows the power to take roughness of the weather and other factors. Metal gradation basically with the content of alloy in it, with respect to the project, quality of the metal can be decided.
  • Form and processing involved in metal fabrication: A metal undergoes different processing based on the requirement. Even the forms of metals are different like they are available in bars, tubes, sheets, plate and pipe, which mostly has to be altered as per application. The grading plays an important role and determines which type of cutting, drilling or machining will suit the metal form. A professional metal manufacturer would make you understand how much carbon or Sulphur or nickel content can influence a process and give the best quality work.
  • Selecting right type of metal: Depending on the region you are living say, if your project work is for NY, Jamaica or neighboring areas, then metal grade would be completely different from those required somewhere else. The environment and the climatic condition along with the purpose of the metal is equally relevant and has to be considered before making the selection of the metal. The right type would provide better resistance against corrosion and withering of metal and would retain the quality and strength for ages.
  • Cost: We all look for quality and the cost, we want pricing to fit our budget but there should not be any compromise on the quality along the way. This is possible when you are dealing with a steel and metal supplier, who understands the need and has an idea about the metal gradation. They can help you in the best selection.

Omni Steel Supply, is a professional metal supplier and manufacturer, offering end-to-end work to their customers. For any kind of metal fabrication work, they can provide complete information and offer state-of-art work which has both aesthetic value and is of high quality. They also offer remote services and can take orders online. For more information, get in touch with them today.

Importance of Gradation in Metal Fabrication

Steel is a common link between several materials and from different fields, going from transport to kitchen self to medical equipment to airplanes to roadways to many more. But with this commonality, there is also a very significant difference—the grade of the metal. For each product, metal grades vary and is directly related to the purpose of the product.

How do you make a wise decision about metal grades and how would you ensure the grade is going to work for your project? Mostly, a metal manufacturer helping you with the fabrication work, guides you about the type of the metal that should be considered for the project, yet we are aligning a few things that could help you in understanding about metal gradation and its functions.

  • Strength vs Ductility vs Robustness: The hierarchy to be followed is strength, then ductility and finally comes robustness or toughness. Strength decides the stress the metal can take while undergoing manufacturing process and after that. Then ductility considers the flexibility of the metal grade and selection is based on it, finally comes robustness, which shows the power to take roughness of the weather and other factors. Metal gradation basically with the content of alloy in it, with respect to the project, quality of the metal can be decided.
  • Form and processing involved in metal fabrication: A metal undergoes different processing based on the requirement. Even the forms of metals are different like they are available in bars, tubes, sheets, plate and pipe, which mostly has to be altered as per application. The grading plays an important role and determines which type of cutting, drilling or machining will suit the metal form. A professional metal manufacturer would make you understand how much carbon or Sulphur or nickel content can influence a process and give the best quality work.
  • Selecting right type of metal: Depending on the region you are living say, if your project work is for NY, Jamaica or neighboring areas, then metal grade would be completely different from those required somewhere else. The environment and the climatic condition along with the purpose of the metal is equally relevant and has to be considered before making the selection of the metal. The right type would provide better resistance against corrosion and withering of metal and would retain the quality and strength for ages.
  • Cost: We all look for quality and the cost, we want pricing to fit our budget but there should not be any compromise on the quality along the way. This is possible when you are dealing with a steel and metal supplier, who understands the need and has an idea about the metal gradation. They can help you in the best selection.

Omni Steel Supply, is a professional metal supplier and manufacturer, offering end-to-end work to their customers. For any kind of metal fabrication work, they can provide complete information and offer state-of-art work which has both aesthetic value and is of high quality. They also offer remote services and can take orders online. For more information, get in touch with them today.

5 Incredible Benefits of Steel Square Bars

Steel square bars are available in various sizes and dimensions for construction and other purposes. They are extensively used in the metal fabrication work owing to their tensile strength and hardness. A metal fabricator basically recommends square bars for frames, fences, brackets, trims of doors and windows, trailers and more. And proves to be of great utility in industrial projects. Strong bars are brought in use for construction purposes as buildings become very stable and can withstand any type of climatic conditions. Metal manufacturers usually suggest the type of square bars on the basis of project requirements.

steel bars

Some of the common benefits of Steel Square Bars

  1. Firmness: The firmness of metal square bars makes them very useful in industrial work where strong and durable material is required for manufacturing. One would often see their usage both in permanent and semi-permanent constructions. They stay in high demand for the automobile, etc.
  2. Versatility: When compared to other materials that are available for construction, this certainly stands out, owing to its sturdiness and malleability. These are considered very tough materials for any kind of light to heavy construction or fabrication works. In fact, metal fabricators can guide you about the sizes and other essential aspects of the bars on the basis of the work. Always remember not all types of square bars can be used any project, it has to be project specific to save both time and money.
  3. Toughness: Like all steel and metal, the bars are also very tough and can withstand any type of climatic condition, rather they are considered to be the best option for regions that come under high seismic zone. So, whether you are worried about earthquakes, cyclones or tsunamis, they can bear all without wincing.
  4. Easy to customize: Metal bars can be used for producing different shapes as per need. It is easy to mold, drill and produces several designs to suit your purpose. It is interesting to note that it can show the same efficiency in the furniture industry as in heavy metal work. Several types of nuts, fasteners and screws can be made out of square bars. They can increase the life of any end product and give it the desired strength.
  5. Cost-effective: The quality of metal bars and the work that these can give, make them highly recommended material. Their incredible features make them cost-effective as things made out of metal square bars can last for ages and is a good return on investment.

Omni Steel Supply is a professional manufacturer and supplier of different types of metals and can help you in all your projects requirements. They can provide you with the best quality metal square bars as per the demand of your project. If you are looking for quality stuff in NY, Jamaica or the neigboring areas, then get in touch with them today by simply filling the form below and they would be happy to assist you in your next project

steel bars

steel flat bars 

Please inquire if you need a different size and length, we do custom orders.
P. 718-523-5400
email: info@omnisteelsupply.com

 

5 incredible benefits of Steel Plasma Cutting

Metal manufacturers and suppliers often offer a combination of metal cutting and bending
services for the best results. When we talk about plasma cutting, let us understand what we
mean. The plasma cutter is the most popular tool in this industry for metal fabrication work
as it gives fine-tuned and precise results, which is very useful in the manufacturing of
customized metal products. The action of cutting is performed with the help of a plasma
torch. Gas is sent at a very high speed. The gas passes through a nozzle and, with the help of
an electrical arc, the metal melts. Compressed air is used to blow away the metal that is
melted.

1. Easy to use: Tool which comes with simple instructions and gives best results is always
welcome. The portability of plasma cutter makes it all time favourite with the metal
manufacturers. They can carry it wherever they want as per the demand of the work
and the project. So, if onsite cutting is required, it can also be done with ease.

2.. Precision cutting: The biggest advantage of plasma cutting technology is it has
precision cutting. This is also true that it requires the touch of an experienced hands
to get perfect cut but with plasma cutter, it is a cake walk to get angles, designs cut on
a metal sheet with exact precision.

3. Versatility: One cannot measure the versatility of the plasma cutter, with it, we can
cut different types of metal without much problem. With the help of electric arc, it
can cut any type of metal whether iron, aluminum, steel or copper or any other. It is
also considered to be cost-effective as well as energy-efficient option for cutting. In
fact, it can cut metal stacked on top of one another.

4. Fast Piercing: The speed at which plasma cutter can pierce and cut, is much better
than other cutting methodologies. There is no heating time required for preparing the
tool for cutting, so it makes it really faster and easier at the same time.

5. Low-cost maintenance: Wear and tear in the plasma cutter is much lower than other
tools. This brings down the cost considerably and also gives good results. It rarely
requires change or replacement and can work for years. This makes it value for money
with good return on investments both for the metal fabricators and the customers.

Besides, these five benefits of plasma cutting are also good for cutting metals fast as it brings
the time by one-fourth in compared to other techniques and helps in timely completion of
projects. This even brings down the cost of the total project as time is reduced with better
work quality.

Omni Steel Supply are professional metal fabricators and welders and offers services both for
commercial and residential purposes. They have different metal cutting and bending
technologies but they also consider plasma cutting, the best way to get the most effective
metal cutting results. If you are looking for a plasma cutter and would want more details, get
in touch with us today.

5 Common Defects of Metal Shearing Process

Metal fabrication is a niche area, and a perfect fabricated metal can be achieved when each process
from designing to cutting to molding to transportation to installation, is performed with care and
professionalism. Each stem requires diligence and understanding to avoid any damage to the metal
sheet or rolls or plates. Today, we have brought to you five common defects of metal shearing,
generally experienced by customers when they approach a non-experienced metal welder and
manufacturer. Since, this is a very important work in the metal fabrication work, so it available almost
everywhere and gives the most deformities if not executed with precision and right type of blades.

1. Deformity at the edge: Gap between the blades in the shearing machine is the real game
changer and can give imperfect edges. Deformity in the edges can be due to damaged blades
or wrong blade shear gap or could be because of improper pressure given for hold-downs. We
need to ensure, metal sheet or plate is placed properly, they do not move while releasing the
pressure. This would help in keeping your metal work away from deformed edges. If it
continues, then metal shearing machine needs to be replaced.

2. Bowing: During shearing process, many times metals bow down. This typically happens if
shearing is done on a thin, long and narrow strip. It mostly bows downwards, as metal
probably has not been able to take the stress of the process. This could be easily avoided by
checking the rake angle. By bringing down the rake angle, it can be checked and metal would
get the desired shape

3. Burring of Edges: Now what does burred edge imply? If the blade gap is incorrect or blade is
dull, this could be the most common issue with metal shearing process whether in NY, Jamaica
or Queens or worldwide. Depending upon the thickness and type of the metal, the distance
of the lower and the upper blade has to be adjusted for keeping the metal from having burred
edges. Consulting an expert would be a good choice here.

4. Cambering: Another very common problem that often happen with metal shearing work. This
happens when the metal that is being sheared leaves the sheet in the horizontal direction and
does not twist. This could be taken care off simply by checking the rake angle of the shearing
machine. A little adjustment would do the trick.

5. Twist: This is an outcome either because of the characteristics of the metal or could be
because rake angle was more than necessary. By minimizing the rake angle, it can be avoided.

Metal Shearing is a very technical process and requires the complete understanding of the work. It is
important to know the properties of the metal for the best result and for achieving a client’s trust.

Omni Steel Supply, is a metal manufacturer and experience in the metal shearing work. If you are
interested in metal fabrication for your upcoming project, drop a message for us. We would be happy
to assist you in your journey of metal works.