5 Ways Automation has transformed Metal Fabrication

Freedom unleashes new meaning to mankind; automation of industry is one such proof. It has transformed the whole working environment and has increased the scope of work. Metal fabricators have also got a taste of robotics technology and working with AI. With demand for labor increasing in metal manufacturing industry, and the industry witnessing a dearth of good workers, metal manufacturers are exploring new ways to deliver quality and efficient work to their customers. With the help of technology, they have managed to work in close proximity with the industry and deliver extremely high-quality metal fabricated products. Today, we would see how automation has brought a significant change in the working and delivery module of metal fabrication.

Ease of work for workers: Metal manufacturing requires high-skilled laborers, who are diligent and dedicated to work, as it requires precision in work, which leads to lot of strain in the laborers. Most of the high-risk jobs are nowaccomplished with the help of technological advancement, which ultimately reduces fatigue and strain in the workers. Robots are good support in finishing the mundane works as lifting, sorting, carrying of materials, which unnecessarily used to put pressure on the workers.
Streamlining of data: With integration of apps and software, it has become simple to coordinate between the departments and get an idea on the work. Technology has given easy and fast access to records and work history for comparing project requirements and adding value to new projects. It also aids in identifying mistakes and avoiding them in the future, it improves the quality of work tremendously.
Improves Efficiency:Robots do not get tired or bored, so it is obvious that the quality of work would be improved and much efficiently accomplished. Many tiring work which otherwise would have required a lot of time and energy, could be done at a faster speed, while human energy could be invested in performing more precision work like fabricating intricate designs, sharing inputs of metal sheets and its types for better work.
Brings Safety:When majority of high-risk work is done by robots, safety for workers definitely improves. When metal fabricators employ AI-powered working technique, it is programmed to check on risks involved in machines. They improvise the safety features in the machines by alerting the management. Also, when the fatigue or strain is reduced, automatically safety in the working will improve.
Brings Consistency: Automation brings consistency in the metal fabrication work as with programmed techniques, it is easy to achieve the desired outcome. Especially, those work where high precision is required, automation proves to be very useful. With proper programming, it is convenient to achieve the desired outcome. This is in fact one of the reasons why we are able to see better designs, intricate metal work and amazing architectural wonder from metals like steel, aluminum, iron etc.

Omni Steel Supply is a professional metal manufacturer who provides all kind of metal cutting, welding, molding and designing required for metal fabrication. To know more about their nature of work, get in touch today.

Different types of Metal Fabrication

Metal Fabrication or customization is in great demand for construction purposes. From ringing in an archaic look to bringing a modern style for a corner, fabricated metal has brought a wide range of options. Big metal architectural wonders are one of the greatest advantages fabricating metals of different grades and types. Each design is unique and requires specific kind of metal for getting the desired results. Along with specification of metal, it is also the types of fabrication which helps in reaching the goal. Fabrication of metal can be done by punching, cutting, shearing, welding, forming, and stamping etc. There are many and only a pro metal fabricator can brief you about the type of fabrication process that would be required for your project.

One important function of metal fabrication that must be understood here, is metal fabrication can be used to bring out the end result or it can be used for manufacturing a small piece of design, which could be a part of bigger architectural model. Let us begin with the simplest fabrication procedure—

Cutting: It could be seen as the first step of the beginning of the bigger project or thing. And it could be performed on all types of metals as in copper, aluminum, steel, brass etc. With several technological advancements, metal cutting which was earlier done by sawing, is now administered by computerized cutters.
Punching: Punch is mostly used for creating holes for design purposes for completing a work. Depending on the nature of the work, punching can be either done manually or with the use of machines. It can be used for executing simple or complex work.
Welding: It is the most common type of fabrication process. It is used for joining together several different sizes of metal pieces to form one piece or for achieving designing wonders. Welding can be further segregated into spot welding, MIG or TIG Welding, Arc Welding and more. You can always discuss with your metal fabricator about welding to get the best piece of art for your interiors or for the construction of exterior part of the house or the commercial structures or figures.
Shearing: Metal shearing is the work of experts and requires right type of tools as blades are place one above and the other under the metal to get one straight cut. It is a very specialized work and only a professional metal manufacturer who have perfect set of tools can deliver this work. It is basically used to get rid of extra material from the metals of any kinds.
Stamping: This method is essentially used for indentation and do not make a hole like punching. The process can be used for carving shapes, figures or letters on a metal plate. A very useful technique for creating artistic designs on metal sheets.

Omni Steel Supply is a professional manufacturer and fabricator for New York and the neighboring areas. They offer all types of fabrication processes and can help you in finishing your project on time. If you wish to know more about the fabrication process and how it can work out for a project, give us a shout out by filling the form below.

What is Architectural Metal Work?

Architectural metalwork is a very skilled form of metal fabrication, essentially used for carving
out architectural edifices and even monuments. It refers to the production of structures
crafted out of metals like iron, steel, aluminum, copper, nickel, and magnesium. And the most
interesting aspect is that the gradation of metals can vary with respect to the work in
question.

It involves very simple technology, though it needs skilled hands for the perfect result. The
desired metal is melted and poured into moulds through tubes. The moulds have negatives
of the images imprinted on them. Once it takes the shape, it is taken out for fittings. In this
way, fabricated gates, fences, doorknobs, even doors, chairs, and statues are made out of
metal.

The real essence and the royal feel of metal architecture are accomplished by metal casting.
So, we must remember that it is the casting that has to be done by a seasoned artisan (a metal
fabricator).

How does Architectural Metal Work bring a transformation?

Before we begin discussion over transforming the look and feel of a property through metal
architectural work, we must also realize that the technique is used for creating large metal
figures or metal statues too. Metals are extensively being used in the construction of
structures as they are strong, flexible, resistant to heat, and can take desired shapes with
quite an elan.

Metals can be customized: Metals are very flexible and can fit into any design,
whether modern, contemporary, or archaic. Fabrication of metals can be achieved by
welding, shearing, casting, and soldering. It can be used for fabricating multiple
designs to suit the requirements of a project.
Aesthetically rich: Can you recall seeing an archaic European metal gate in one of
those period movies?The aesthetically rich feel of the gate can be easily replicated by
a metal fabricator and bring the same elegance to your estate, whether commercial
or residential in NY. It provides both functionality and aesthetic richness to structures
such as metal gates, metal fabricated fences or doors
Customized for different planes: Metals can be fabricated both for horizontal and
vertical planes. It can be customized as per your requirements, as for spiral staircases,
intricate designs on the gate, balustrades with complex art work or any other
architectural patterns. Its versatility is unfathomable.
For royalty: Architectural metalwork gives a royal look and feel to any estate. The
added glamour turns a simple piece of work into something royal and changes the
entire story line of the structure. And the best part is that the changes can be
experienced both in exterior and interior design.

Omni Steel Supply can give meaning to your imagination. We are metal fabricators in New
York and have been serving the industry for many years now. If you have any queries related
to architectural metalwork or what is commonly referred to as ornamental metalwork, feel
free to get in touch with us for a free consultation. You only need to fill in the form below!

Steel for Residential Purposes

The home is an extension of you; it reflects your personality beyond the emotions attached
to each cornice and pillar of the house. It echoes your stories from the foundation of the
house to date; memories live here. When there is so much attachment to the house, then it
is obvious that you would think a lot before giving it a shape. To help you with your ideas,
today we have compiled a couple of things that can be done with steel metal sheets to enrich
the aesthetic beauty of the place of your dreams.

Steel is a strong metal, rust free, durable and weather resistant. It can withstand the
roughness of all types of climate conditions and still stay tall and robust. For all your concerns
related to security, longevity, beauty, maintenance, and design, it is probably an answer. It
can be molded, bent, shaped, modified, and reused. In addition to all this, environmentalists
also regard metal as a sustainable material and a good substitute for good old wooden
structures.

Some rare beauties made out of steel for your beautiful home:

1. Steel Gates: For ages, steel or iron gates have been common features. Many historical
monuments have gates with intricate designs and are standing strong to this date,
with little care to avoid wear and tear. You can either go for double door gates or
single gates with modular designs or archaic. Metal powers your visualization as they
can easily get the desired look and also provide security from theft and unhinged entry
to your premises.

2. Metal Fences: Steel, aluminum, or any other metal of your choice can be used for
fencing your property. You can check out designs and ask your local metal manufacturer

to give you the same look, or else you can also discuss ideas and get it
manufactured.

3. Stairs: The elegance of interiors can be enhanced with a diamond steel plate staircase.
They are not only skid proof and safe, but they look elegant. They are mostly used in
places where there is a chance of falling or risk for the elderly in the family. You would
often find it for ramp walking or for stairs. You can consider diamond steel plates for
the ramp in your garden, as it would be free of undue risks. Fire escape stairs are
mostly built of them.

4.. Shelves and corners: Aluminum or steel sheets can be put to use for making a corner
shelf for books or for the garden, where you can store your gardening tools and hose
pipes. They truly look nice when colored in bright red or any of your favorites.

5. Chairs: Whether you are looking for heavy fixed metal chairs or light weight for your
gardens, both are doable and can be installed by your metal manufacturer in NY, Jamaica area.

Omni Steel Supply is a professional metal manufacturer and supplier. They can furnish all your
residential requirements and guide you. If you want to explore the world of steel or other
metals for your next residential project, get in touch with us today.

Job Description of a Good Metal Fabricator

‘Don’t stop until you’re proud’, Motivational Journal.

Yes, your work should be your passion to excel and do better than yesterday. No matter what
work you have opted for as your career, it should always bring a smile of contentment. A
metal fabricator duties and responsibilities go beyond engineering, welding and installation.
They are looked upon by their customers for converting their ideas into reality. They usually
work either at the construction sites or manufacturing units. For fabrication work, they need
to be familiar with the tools and their assembly line to put them on use for the best results.

The job of a Metal Fabricator

• Reading engineering blueprints: The job of the fabricator is not limited to simply
reading the engineering blueprints, the person on the project has to interpret it too.
The person-in-charge is responsible for putting it to action and giving the exact
dimensions

• Preparing designs for fabrication: After reading and understanding the blueprint,
designs need to be made for the fabrication work to begin. It can only be initiated
when each particular with accurate dimensions and bend are explained. It is surely a
detailed process and requires a lot of patience as it has to be briefed to the people
who are actually going to work on it.

• Industrial Metalwork: An advanced degree or knowledge of industrial metalwork is
always an advantage. A lot of metal work takes place in different industries as
automobile, aero, white goods and IT. In fact, shipping industry is also depended on
metal manufacturers and fabricators. With their superb mathematical skills, they can
surely do wonders and also provide for designing customized templates.

• Knowledge of cutting/welding: It is but an important requirement when one is
considering metal fabrication as a career. Familiarity and knowledge about cutting,
welding, shearing, idea about flame & metal types, drilling and other machine work
are mandatory. These only help in constructing the right type of design either for
industrial purposes or for architectural designs or for other commercial uses or
residential. There is absolutely no limit to the scope of metal engineering and
fabrication and it is growing with each passing day globally.

• Managerial Skills: This may sound little out of way, but it is also a not to be ignored
aspect of metal fabricator’s profile. The simple managerial work involves checking
quality of the finished products. They are expected to double check the specifications
for designs to avoid any anomalies.

• An understanding of safety regulations: Every state and country has their own safety
norms and it is necessary to adhere to those. The metal fabricator is expected to be
aware of those guidelines as prescribed by the state authorities and comply to them.

Omni Steel Supply is the metal fabricator and manufacturer, we hire metal fabricators who
are dedicated to their work. More importantly should be passionate to create the best and
understand the requirement of each project. If you are looking for a metal fabricator and want
to know more about us or our people, connect with us today.

5 Common Defects of Metal Shearing Process

Metal fabrication is a niche area, and a perfect fabricated metal can be achieved when each process
from designing to cutting to molding to transportation to installation, is performed with care and
professionalism. Each stem requires diligence and understanding to avoid any damage to the metal
sheet or rolls or plates. Today, we have brought to you five common defects of metal shearing,
generally experienced by customers when they approach a non-experienced metal welder and
manufacturer. Since, this is a very important work in the metal fabrication work, so it available almost
everywhere and gives the most deformities if not executed with precision and right type of blades.

1. Deformity at the edge: Gap between the blades in the shearing machine is the real game
changer and can give imperfect edges. Deformity in the edges can be due to damaged blades
or wrong blade shear gap or could be because of improper pressure given for hold-downs. We
need to ensure, metal sheet or plate is placed properly, they do not move while releasing the
pressure. This would help in keeping your metal work away from deformed edges. If it
continues, then metal shearing machine needs to be replaced.

2. Bowing: During shearing process, many times metals bow down. This typically happens if
shearing is done on a thin, long and narrow strip. It mostly bows downwards, as metal
probably has not been able to take the stress of the process. This could be easily avoided by
checking the rake angle. By bringing down the rake angle, it can be checked and metal would
get the desired shape

3. Burring of Edges: Now what does burred edge imply? If the blade gap is incorrect or blade is
dull, this could be the most common issue with metal shearing process whether in NY, Jamaica
or Queens or worldwide. Depending upon the thickness and type of the metal, the distance
of the lower and the upper blade has to be adjusted for keeping the metal from having burred
edges. Consulting an expert would be a good choice here.

4. Cambering: Another very common problem that often happen with metal shearing work. This
happens when the metal that is being sheared leaves the sheet in the horizontal direction and
does not twist. This could be taken care off simply by checking the rake angle of the shearing
machine. A little adjustment would do the trick.

5. Twist: This is an outcome either because of the characteristics of the metal or could be
because rake angle was more than necessary. By minimizing the rake angle, it can be avoided.

Metal Shearing is a very technical process and requires the complete understanding of the work. It is
important to know the properties of the metal for the best result and for achieving a client’s trust.

Omni Steel Supply, is a metal manufacturer and experience in the metal shearing work. If you are
interested in metal fabrication for your upcoming project, drop a message for us. We would be happy
to assist you in your journey of metal works.

Common Problems during Metal Plate Fabrication

Metal fabrication is a niche field and requires workmanship along with industry experience. Steel
fabrication as a process and a project is not an expensive thing, but resolution of even a small issue
can make the whole assignment costly and time-consuming. However, certain issues or if there is an
understanding of the subject, can be addressed upfront and avoided for the success of the end
product. Omni Steel Supply team has worked on several projects across the industry and some of the
real challenges which could have been pull-backs and could have increased the time-frame are—

• Communication—There are many tangible issues, but key to all is good communication
between the team members working on a project. Enterprise integration which is achievable
by seamless sharing of data about a project ensures success of each project in hand. When
experiences, work difficulties, project challenges, ideas, designs and client expectations are
shared with all the members, result is definitely going to be the best.
• Precision Planning—Project detailing, inclusive of workmanship for each stage is a nonnegotiable aspect. If planned to the core, it is easy to anticipate problems and it can be
handled before the issue really hits.

The above two problems are termed as stem issues, as they are the building blocks of any successful
and a quality end product. If a metal manufacturer is aware of these, half of the battle is won and
realization of the project within a given budget and time frame becomes a reality. Besides these, some
other problems that crop up during steel fabrication or customization could be,

• Scratches can be cause of concern, as external damage to metal sheet can lead to corrosion
and rust. This has to be avoided and should not be compromised in the process of reaching
the desired designs. Fabricators usually estimate such issues can take proper steps to protect
the sheet from any kind of external damages.
• Metal has strong flexibility and elasticity, sometimes it springs back after bending. Fabricators
ensure that a little more than the required needs to be done to achieve the required design
for the project. Bending, welding and punching are tricky process and should be handled with
utmost precision and diligence.
• Metal work is a game of temperature. The flow of heat varies with the type of metal and it
must be controlled in accordance to avoid any deformity. Metal fabrication is an art that
includes attention, detailing, planning and designing.
• Success of Structural Steel Fabrication projects is a lot dependent on the equipment. For
fabrication work, we need right type of equipment and workmanship to handle them. These
only can ensure clarity and high quality of the project.

Omni Steel Supply offers metal fabrication work in and around Jamaica, NY. With our extensive
knowledge about the field, we guarantee quality work. We are one stop shop for all your metal-related
work from inception to completion of the project. We even cater to remote orders. For more details,
you can reach out to us, by filling the website form in contact page.

5 uses of Aluminum in the Industry

Aluminum is the naturally available metal on the planet and that too in abundance. It is true
that it is mostly preferred as an alloy, even if aluminum content is on the higher side, could
even be 99%. It is an extremely popular material due to its property like it is recyclable, it has
great tensile strength, is durable and commendable flexibility which are the major
requirements for any commercial projects. Today, we are bringing 5 common but important
uses of aluminum in the global market today.

1. As wire for Transmission Lines: Apparently, Aluminum is a very good conductor of
electricity, is much more economical compared to copper and is lighter in weight. All
these factors make it the choicest metal for connecting power grids or local power
lines.

2. Frames for Windows: Surprisingly, owing to its light weight feature aluminum makes
very good option for window frames, especially in areas that experience storms and
high velocity of winds. It even has aesthetically pleasing looks and add character to
venetian blinds or glass windows.

Custom metal frame — aluminum window frame

3. For Residential and Commercial Appliances: Very interesting facet of aluminum is it
can be used both for industrial and household purposes. Several appliances are made
out of this metal as dishwashers, dryers, freezing products, as precision tubing. It is
extensively used in these areas and there is a huge demand for aluminum sheets.

4. For Buildings: Aluminum is known for its high strength to weight ratio, adaptability
and not to forget malleability. All these features make it the most recommended
material for high-rise constructions. It brings down the construction cost of
skyscrapers as it is not heavy and there is no need to dig deep for laying the
foundation.

5. For electronics parts, aircraft, ships & trains: Purpose and use of aluminum is
innumerable and it is growing by the day. If we look around ourselves, from computer
monitors to tablets to laptops to engine crankcase for aircrafts, aluminum is serving
us in many ways. In fact, it is also used in ships, spacecrafts and trains. Its property to
absorb heat, gives it immense potential in the commercial vehicles industry. And, this
is the reason why it is in high demand by the industry.

Besides those mentioned here, aluminum is environment friendly. It is a sustainable material
and can be recycled. When used in for cars, it increases fuel efficiency and emission is
reduced. Exploring uses of aluminum can be a full-time work, as scope and opportunities are
widening.

Omni Steel Supply is a leading manufacturer and supplier of aluminum products and sheets.
We have built, designed and have created a number of interesting things from aluminum for
our clients. We recommend aluminum for the ease that it offers while working and realizing
the completion of a project. We have worked on projects where aluminum was on high
demand.

Steel Safety Day – Focus on Working at Heights!

Set up in the year 2014, Steel Safety Day is celebrated on 28 April every year since then. The day
coincides with the International Labor Organization’s World Day for Safety and Health at Work. It was
essentially recognized to spread awareness for five main reasons of incidents and to ensure there is
enough safety norms followed across the steel industry world over.

The five major concerns of safety incidents are—

1. Machinery Safety, 2. Working at heights, 3. Falling Objects, 4. On-Site Traffic and 5. Process Safety Incidents

To commemorate the day, each year a theme is decided based on the five causes of safety incidents.
It can either be one of the cause or something related, this is done to bring the focus on serious safety
concerns related to the steel and metal industry. This year the theme is working at heights, the idea
behind selecting any of the issue is to highlight the rising threats and how these should be addressed.
It is certainly a rising issue among the manufacturers as they are often worried about health of their
engineers and staffs working onsite.
Omni Steel Supply, which is one of the leading manufacturer and distributor of high quality, strong
and attractive steel and stainless steel, take deep interest in the safety of its work-force. They have a
very detailed safety protocol for those working at heights. In fact, they are very particular about both
their workers and people passing through the construction sites. They believe in safeguarding lives is
the most important work of humanity and thus ensure, pedestrians are well informed and proper
precaution structure is in place.

Structural or fabricated metal and steel works are in great demand. The work of the fabricated steel
designs is done in the warehouse, but installation is at on-site. These require handling of nuts and
bolts to secure the frame that is going to be installed. Since, the company had been in the industry for
quite some time, they take enough precautionary measures needed for the management of tools from
falling down or hurting the workers or the people passing-by.
Now, when we talk about working on heights, the theme of the world steel day, Omni Steel believes
in taking following measures—

• They provide their staff with proper uniform, which can protect them from getting hurt
• Necessary rescue guidelines, like providing net to secure the health of the workers
• Helmets, gloves, boots, glasses for eyes
• They also check for any health issues when an employee has to ascend height for
accomplishing a task.
• They provide state-of-the-art equipment with modern safety trainings.
• Special measures are taken when workers are working in the harshest weather condition

Omni Steel Supply has been the most trusted in US for the work they have done and the way they deal
with their employees. Along with achieving deadlines, meeting customer satisfaction, providing best
designs, and smooth delivery and customer service, they also guarantee safety of their workers
whether working at heights or working in difficult conditions or any other challenges of work. They
are here because they care!

Five benefits of Structural Steel in Construction

Structural Steel or fabricated steel has changed the construction landscape by bringing
novelty and futuristic style to any edifice or structure. The ease with which steel can be
fabricated increases its scope and utility. From commercial buildings to bridges to car bodies
to airplanes to residential complexes to interior decoration. It has shown its mettle quite
literally. The biggest boon of using steel for construction, it has distinguished endurance
towards natural calamities, which makes it dearer for manufacturers and architects.

Benefits of Structural Steel

1. Brings down construction cost: Since, steel comes prefabricated, it brings down
both time and overall cost involved in the construction process. Labor cost also
gets reduced, this definitely is a big plus point when considering steel for
construction.

2. Construction quality improves: With much of the intricate work required for
construction purposes done at the warehouse, quality of construction improves.
Before steel goes under hammer and nuts, the 3-D model of the design is
evaluated and discussed at several levels, this reduces the chance of errors and
gives the desired feel to the project. Even the steel manufacturers maintain the
quality and tries to achieve the perfect finish.

3. Safety: This is probably the greatest feature of steel. It is non-combustible, high
on strength, great endurance for natural calamities, termite and rust free; steel
becomes the instant favorite. It has all the traits required for construction. Even
the construction work is done in a controlled area, which reduces chances of
accidents.
4. Resilience: An interesting feature of buildings made out of steel is it does not
vibrate during movements, or machine works and make for peaceful living in
buildings. Repair and maintenance works are also not cumbersome or herculean.
They can withstand distortion or buckling even under heavy loads.

5. Sustainable: Steel is sustainable and an eco-friendly material. It can be used as
many times as one wants. It will retain its initial qualities and would give the same
result everytime. It is not an exhaustible resource like wood, and it gives solid
foundation to any project. In all ways, steel is a remarkable material for
construction and a lot of work is undertaken and is even possible due to steel. It
has been in use since ages but in recent times, its popularity has multiplied,
making it the most desired material.

Omni Steel Supply is a professional manufacturer and dealer of steel and other metals. We
provide structural and fabricated steel. We have our own warehouse, where we mold, cut,
repair, and make the designs as per the requirement of a project. We even take remote orders
and have the finest transportation facility to anywhere in NY, Jamaica, Queens, and other neighboring
areas. If you have steel or aluminum or any other metal requirement, you can get in touch with us
for a detailed discussion. Our engineers and staff can guide you about steel and its alloy and help
you with the selection of the best material for your upcoming projects.

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